Advantages of Using a Servo Hybrid Injection Molding Machine

Kaiming KDK Series Hydraulic-Electric Hybrid Machine


KDK series is innovated and developed on the base of Kaiming’s matured servo motor injection technology. The machine adopts an energy-saving, high-injection speed design, it’s suitable for small electronic products and medical plastic parts, like cell phone cases. High stability for injection speed and molding. High precision, linear guides for low friction provide fast response, clean operation, and accurate pressure control.

● KDK series have clamping 100, 140, 180, 220, 260, 330, 400, and 450 tons

● High injection speed and high precision

● Innovative design, application-oriented injection units

● Intelligent movement control for short cycle time

● High performance and lower power consumption


Advantages of Using a Servo Hybrid Injection Molding Machine


Servo hybrid injection molding machines offer several advantages compared to traditional hydraulic injection molding machines. These advantages make them a popular choice for manufacturers seeking improved precision, energy efficiency, and reduced operating costs.

Here are the benefits of using a servo hybrid injection molding machine:


Energy Efficiency


● Reduced Energy Consumption: Servo hybrid machines use energy more efficiently by only activating the hydraulic system when needed. The electric-driven injection and clamping units operate with variable speed and torque, minimizing energy wastage.

● Lower Operating Costs: Energy savings translate into reduced operating costs over the long term, making servo hybrids more cost-effective for manufacturers.


Precision and Quality


● Enhanced Precision: Servo electric-driven injection units provide precise control over the injection process, resulting in consistent and high-quality parts. This precision is crucial for manufacturing complex and intricate components.

● Improved Repeatability: The accuracy of servo hybrid machines ensures that each cycle produces identical parts, reducing scrap and improving overall product consistency.


Speed and Productivity


● Faster Cycle Times: The quick response time of the servo system allows for faster injection and clamping, leading to shorter cycle times and increased production output.

● Enhanced Productivity: Reduced downtime due to maintenance and repairs, along with higher production efficiency, results in improved overall productivity.


Reduced Maintenance


● Lower Maintenance Requirements: Servo hybrid machines typically have fewer hydraulic components than traditional hydraulic machines. This reduces wear and tear and extends the lifespan of critical components, leading to reduced maintenance and repair costs.

● Enhanced Reliability: The precise control and reduced stress on machine components contribute to improved machine reliability, reducing the risk of unexpected downtime.


Environmental Benefits


● Reduced Carbon Footprint: The energy-efficient operation of servo hybrid machines reduces carbon emissions, making them a more environmentally friendly option.

● Compliance with Regulations: As environmental regulations become stricter, using energy-efficient machinery can help manufacturers meet compliance requirements and reduce their environmental impact.




● Wide Range of Applications: Servo hybrid injection molding machines can be used for a broad spectrum of applications, from small, intricate parts to large, complex components, thanks to their precise control and flexibility.

● Compatibility with Various Materials: These machines are compatible with a wide range of plastic materials, allowing manufacturers to produce a diverse array of products.


Cost Savings


● Reduced Operating Costs: Lower energy consumption, reduced maintenance costs, and improved productivity all contribute to cost savings over the machine's lifecycle.

● Competitive Advantage: The ability to produce high-quality parts efficiently and cost-effectively can give manufacturers a competitive edge in their respective markets.


In summary, servo hybrid injection molding machines offer a compelling set of advantages, including energy efficiency, precision, speed, reduced maintenance, and environmental benefits. These advantages make them an attractive choice for manufacturers looking to optimize their injection molding processes and stay competitive in today's manufacturing landscape.

When you are looking for a servo hybrid injection molding machine, Kaiming is the company that can help you. We are knowledgeable when it comes to servo hybrid injection molding machines. Browse our website to see what we can do and contact us if interested.